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Carbon is an accretion accomplishment arrangement aggregation that bridges hardware, software, and atomic science to added agenda 3D accomplishment that goes far aloft prototyping. With Carbon’s Agenda Ablaze Synthesis (DLS) technology and its SpeedCell system, manufacturers can analyze new business opportunities such as accumulation customization, on-demand inventory, and differentiated articles bogus with different anatomic materials.

Carbon’s eyes is a approaching bogus with light, area traceable, final-quality genitalia are produced at calibration with Continuous Aqueous Interface Assembly (CLIP) technology. CLIP is a fast photochemical action that eliminates the shortcomings of accepted 3D press by application ablaze and oxygen to rapidly aftermath altar from a basin of resin.

Carbon entered the market just over three years ago with its avant-garde resin-based 3D press technology, bringing to market its aboriginal 3D printer, the M1, a year later. The SpeedCell system with the M2 3D printer and Smart Allotment Washer was alien in 2017.

Carbon M1 3D Printer Demonstration

Despite industry advances, acceptable approaches to accretion accomplishment force trade-offs amid apparent accomplishment and automatic properties. In contrast, DLS (Digital Ablaze Synthesis) technology, enabled by Carbon’s proprietary CLIP process, is a different technology that uses agenda ablaze projection, oxygen absorbent optics, and programmable aqueous resins to aftermath genitalia with accomplished automatic properties, resolution, and apparent finish.

Traditionally 3D printed genitalia accept been awfully inconsistent. Accepted 3D printed abstracts generally display capricious backbone and automatic backdrop depending on the administration in which they were printed. DLS genitalia behave consistently in all directions. The resolution and charity of the action — area genitalia aren’t agonizingly repositioned with every allotment — accomplish it accessible to accomplishment a ambit of abstracts that accept apparent accomplishment and detail bare for end–use parts.

CLIP is a photochemical action that anxiously balances ablaze and oxygen to rapidly aftermath parts. It works by bulging ablaze through an oxygen-permeable window into a backlog of UV-curable resin. As a arrangement of UV images are projected, the allotment solidifies and the body belvedere rises.

The affection of the CLIP action is the “dead zone” – a thin, aqueous interface of uncured adhesive amid the window and the press part. Ablaze passes through the asleep zone, abating the adhesive aloft it to anatomy a solid part. Adhesive flows below the abating allotment as the book progresses, advancement the “continuous aqueous interface” that admiral CLIP.

Once a allotment is printed with CLIP, it’s broiled in a forced-circulation oven. Calefaction sets off a accessory actinic acknowledgment that causes the abstracts to acclimate and strengthen.

M1 Printer

The M1 was the aboriginal printer to apply Carbon’s Agenda Ablaze Synthesis technology, carrying layerless, aerial resolution end-use genitalia with aberrant apparent accomplishment and resolution. Featuring a 5.6″ x 3.1″ x 12.8″ (141mm x 79mm x 326mm) body accumulated and aerial resolution 75 µm pixels, the M1 is best ill-fitted for anatomic prototyping and low-volume manufacturing.

The M1 relies on a custom LED ablaze projector to casting masks of ablaze assimilate a vat of ultraviolet-sensitive adhesive (also accepted as a photopolymer). The ablaze hardens the adhesive assimilate a printbed, which is aerial out of the vat band by layer. Amid the photopolymer and the projector is an oxygen-permeable window that creates a band of uncured adhesive acceptance for fast 3D printing.

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The Carbon M1 Printer

The CLIP action additionally after-effects in altar bogus with visibly ephemeral layers, about apparent with abounding added 3D press technologies. The abridgement of accessible layers has acceptation on the diminutive level, area there are no pores that adeptness accord to the weakness of a part. This autogenous architectonics is constant in every direction, accouterment added strength, and the accession of a heat-activated aspect to the allure of the resins after-effects in added backbone as well.

Other blueprint accommodate a batten aluminum platform, a foot-activated aperture and a cassette that includes the oxygen-permeable window, which is declared as “easy to clean.” The M1 has its own congenital server, but additionally connects to a cloud-based server through its onboard Wi-Fi for billow ascendancy and software updates. This additionally allows for alien affection and support.

M2Printer

With a body accumulated barometer 7.4″ x 4.6″ x 12.8″ (189mm x 118mm x326mm), accomplishment features, and Carbon’s DLS technology, the M2 was developed for the SpeedCell arrangement aimed at arrangement manufacturers and 3D press account bureaus.

 

The Carbon M2 Printer

The M2 3D printer has alert the build volume of its predecessor. The M2 can additionally be chip into a robot-controlled artifact system. “You could accept a agile of printers serviced by robot-mechanics,” Carbon CEO and co-founder Dr. Joseph M. DeSimone said. The M2 also offers amplification ports for new additions and components.

The added allotment of the SpeedCell arrangement is the Smart Allotment Washer. According to Carbon 3D, it automates repeatable allotment washing. Afterwards the treatment, pieces can be serialized, scanned and shipped. Manufacturers can accumulate a almanac of back a accurate article was made. The washer will accomplish Carbon’s account abnormally advantageous for medical products.

The arrangement is scalable, and according to Carbon 3D, the anew advised software “lets you use fleets of internet-connected Carbon 3D machines”.

The addition of  the SpeedCell was in absolute acknowledgment to the needs of Carbon’s barter and cardinal partners, including BMW Group and Accepted Electric. Additional SpeedCell barrage ally accommodate absolute chump BMW Group and assembly ally Dinsmore, Inc., Primary Manufacturing, Sculpteo, and The Technology House, which are alive to apparatus this new accomplishment solution.

Carbon offers the SpeedCell in the afterward configurations:

SpeedCell additionally appearance assorted Carbon Connectors, which accredit accouterments adaptability to abutment added arrangement capabilities in the future.

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Like the M1, the M2 is accessible alone by subscription, a different business archetypal in the apple of 3D printers. While the M1 is set at USD$40K per year, the M2 is priced at USD$50K per year for abreast bifold the book volume, additional an adeptness to assignment with the SpeedCell modules in the future. The Smart Allotment Washer costs USD$10,000 per year.

Featuring a advanced ambit of backdrop for accretion manufacturing, Carbon’s abstracts are abnormally acquainted for production. Carbon also collaborates with its barter and ally to advance custom actual solutions for some of the world’s best ambitious architectonics challenges. Abstracts include:

Elastomeric Polyurethane (EPU): EPU is Carbon’s elastomeric actual family. Its accumulated of breach strength, activity return, and addendum makes it adapted for cushioning, appulse absorption, beating isolation, gaskets, and seals. The EPU ancestors (EPU 40 and EPU 41) is abnormally adapted for bearing elastomeric lattices to actualize foam-like artefact experiences.

EPU 40 is Carbon’s aboriginal elastomer actual and has college addendum and breach strength, but lower resilience, compared to the abutting bearing EPU 41.

EPU 41 is a production-grade elastomeric material. EPU 41 has college animation (energy return) and bigger assimilation of elastomeric backdrop than EPU 40 at temperatures > -10°C. Offered alone in 5-L accumulated packaging, EPU 41 requires meter, mix, and allocate (MMD) accessories for dispensing the actual in accumulated quantities.

EPU 41 is offered alone in five-liter accumulated packaging, and is the added actual (after Adamant Polyurethane 70) to be offered beneath the Carbon production-scale abstracts appraisement of $150 per liter. It requires an MMD (meter, mix, and dispense) accessory for able dispensing of the actual in accumulated quantities.

Silicone (SIL): SIL 30 is a silicone urethane. It is the aboriginal accretion actual to action a different accumulated of biocompatibility, low durometer, and tear-resistance. This actual opens up the adeptness to book customized applications for adequate bark acquaintance articles such as headphones, wristbands, and accessories for wearables.

Rigid Polyurethane (RPU): Rigid Polyurethane is a able adamant actual family. It is acclimated above a advanced ambit of industries, including customer products, automotive, and industrial. RPU 70 has a UL 94 HB blaze attrition classification. RPU is commensurable to ABS.

Flexible Polyurethane (FPU): Offering aerial appulse strength, aeon life, and CLIP’s aberrant apparent finish, FPU is a actual after according in the accretion industry. It is advised to bear repetitive stresses, authoritative it ideal for boxy enclosures, hinging mechanisms, and abrasion fits. FPU is commensurable to polypropylene.

Epoxy (EPX): EPX 82 is a high-strength engineering actual with accomplished abiding backbone and automatic backdrop commensurable to agilely glass-filled thermoplastics (e.g. 20% GF-PBT, 15% GF-Nylon). EPX 82 has a calefaction angle temperature of 115°C and the anatomic courage appropriate for a array of automotive and automatic applications such as connectors, brackets, and housings.

Cyanate Ester (CE): With a 231°C calefaction angle temperature, strength, and stiffness, CE 221 is ill-fitted for applications that charge continued appellation thermal stability, like under-the-hood components, electronics assemblies, and automatic products. CE is commensurable to glass-filled nylon.

Urethane Methacrylate (UMA): The UMA ancestors contains adamant resins agnate to accepted SLA resins. They are able-bodied ill-fitted for bearing accomplishment jigs, fixtures, and accepted purpose prototypes.

Late aftermost year, Carbon announced a new adaptation of its 3D press software. With this software release, Carbon offers a array of accoutrement that let barter book genitalia successfully, optimize supports for actual usage, and abbreviate post-processing. The new software accoutrement are backed by cloud-based bound aspect assay (FEA) that simulates DLS forces.

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Some of the capabilities in the latest software amend include:

“Carbon is generally accustomed for its innovations in accouterments and abstracts science, but our software is what enables all of these pieces to assignment calm seamlessly,” said Roy Goldman, Director of Software at Carbon. “Carbon’s software creates a agenda canvas on which every cubic millimeter of a allotment can be designed, controlled, and optimized afore its printed. We’ve congenital this software from the arena up, accouterment our barter with a absolute appearance of the architectonics action that helps ensure a allotment performs as desired, and enables fast press and accessible post-processing. These new FEA-backed automatic abutment accoutrement are the aboriginal of their affectionate and booty our software to a accomplished new level.”

Since the absolution of Carbon’s aboriginal 3D printer, the M1, in April 2016, the aggregation has been application its software to accompany its accouterments and abstracts calm into a digital-first accomplishment system. This cloud-connected access allows Carbon to accommodate all of its assemblage operations and offerings, and the every-six-week absolution updates always optimize customers’ accouterments to advice ensure aiguille achievement and accumulate the addition of new resins.

Additionally, some of the key appearance of Carbon’s software include:

“Carbon’s amount technology is enabling new business models that inherently charge new software,” said Dr. DeSimone. “Printing genitalia on demand, re-purposing a agile of machines to book a ambit of genitalia circadian or alike hourly, bounded assembly for bounded markets — these are all challenges big accomplishment and ERP companies accept talked about for years, but advance has abundantly been brackish because the basal technology hasn’t existed. Carbon is alteration the bold by analytic anniversary of these problems arch on, affective aloft prototyping to real-world assembly at scale.”

Carbon congenital its business about a cable appraisement archetypal that is advised to “future-proof” its barter from the obsolescence of acceptable basic accessories purchases. With a Carbon subscription, its machines/systems are commutual with account support, affinity with all of its materials, and around-the-clock software updates. It additionally makes it accessible to advantage accepted articles after accident the adeptness to advancement as new articles are released.

While there are absolutely a cardinal of arising and new technologies in the AM space, Carbon seems abnormally well-positioned based on its different technologies and business model.

To apprentice more, visit www.carbon3d.com.

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Tags: 3D printing, Carbon, M1

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